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Die, military and other industry applications Carbide round blade is very common
International enterprises are more focused on the maintenance of the brand, especially those with a hundred years of history of well-known foreign companies, they set up at the beginning, not demanding sales of the number of profits, but the focus of enterprise development, brand building. They promote the quality of their products to customers, how to improve the production efficiency of products, as well as to reduce the number of production costs for customers, this brand-oriented publicity strategy for the beginning of the development of enterprises laid a good foundation.
Chinese enterprises are just the opposite, they emphasize to attract customers at low prices, pay attention to immediate interests, price war, resulting in a vicious competition in the tool market, and low prices, making product quality can not be guaranteed, the customer lost on the domestic round blade confidence.
The following is a Chinese brand slitter round blade of the main market segments:
(1) the automotive industry, the processing characteristics of the automotive industry First, large quantities, production lines, and second, processing conditions are relatively fixed. In order to optimize the production, improve quality and efficiency of constant machinery, the automotive industry on the processing efficiency of the tool and the service life of the very stringent requirements. At the same time, due to the use of assembly line operations, in order to avoid the blade for the entire production line downtime, resulting in huge economic losses, it is usually a mandatory unified tool change. The quality of the tool stability is also a unique high demand.
(2) processing characteristics of the aerospace industry First, high precision machining, the second is difficult to process materials. Most of the materials processed by the industry are of high toughness and strength are very high temperature alloys and nickel-titanium alloy (such as INCONEL718, etc.), making a lot of carbide round blade useless.
(3) large turbines, turbines, generators and diesel engine manufacturers of these enterprises to process most of the parts are bulky and expensive, in the processing, to ensure the accuracy of the parts to be processed and less waste is essential, so these Tungsten steel round blades are also often used in the industry.
(4) the use of CNC machine tools more business as the saying goes, "good horse with a good saddle", in order to improve processing efficiency and product quality, give full play to the use of CNC machine tools, carbide inserts are more likely to achieve the desired results.
(5) foreign-funded enterprises in these enterprises, tend to pay more attention to the production efficiency and quality assurance. As a lot of foreign-funded enterprises is the introduction of foreign machine tools and equipment, the use of its import country round blade is a matter of course. In addition, there are many other industries, such as mold industry, military enterprises, such as the application of carbide round inserts are also very common.
Artificial diamond semiconductor substrate to promote the global superhard material cutting machine market
A recent report by the Transparency Market Research Institute (TMR) predicts that by 2024, the market for superhard material cutting machines will reach $ 1.81 billion. The global market for superhard material cutting machines mainly includes spark erosion machines (EDM) and laser cutting machines.
In 2015, the market size of only 730 million US dollars, which means that in 2016-2024 years, the market is expected to achieve 10.8% compound annual growth rate. In terms of market capacity, by the end of 2024, the market is expected to reach 6661 units.
The report also confirms that the three major players in the global marketplace - Machinery Systems, Inc., DMG MORI and GF Machining Solutions - account for 44.3% of the total market capitalization. Therefore, as can be seen from the report, the current lack of competition in the market, can not depress the price of cutting machinery.
In the long run, competition among companies will become increasingly tense, resulting in a wider range of competitive pricing, to meet greater demand. However, in the next few years, the threat of new competitors will help to maintain a relatively low mechanical prices, because the new company wants to cut the world in the superhard material cutting machine market, must invest huge capital.
"The growing demand for man-made diamond semiconductor substrates is a major driver for the development of the global market for superhard material cutting machines," said a TMR analyst. "The physical properties of synthetic diamonds provide better heat transfer management, This feature helps semiconductor designers get out of the traditional dilemma of power density and reliability issues when scaling semiconductor footprints. "
In addition to this application, the report also highlights the growing use of ultrahard materials cutting machines in other areas such as mining, defense, semiconductor and electronics industries.
China Nonferrous Metals Industry Association 2017 working meeting held in Beijing
January 10, China Nonferrous Metals Industry Association 2017 working meeting held in Beijing. Mr. Chen Quanxun, President of China Nonferrous Metals Industry Association, made the work report in 2017, summed up the development of the industry and the work of the Association in 2016, and looked forward to the development of the industry in 2017 and the key work of 2017. Before the meeting, the relevant state leaders and leaders of relevant ministries and commissions made important instructions. The meeting was chaired by Ren Xudong, executive vice president of the China Nonferrous Metals Industry Association and vice secretary of the Party Committee, and Li Li, deputy head of the Fifth Inspectorate of the SASAC, Zhao Jiasheng, Ding Xuequan, Jia Mingxing, Shang Fushan, Wang Jian and Fan Shunke, members of the party and government leading bodies , Wang Jingbin, Zhu Jingbing, Yang Bing, all members of the Association of cadres and workers, the respective (escrow) units of the leadership team to attend the meeting.
Chen pointed out that in 2016, in the face of the complex economic situation at home and abroad, the Association conscientiously implement the Party Central Committee and State Council decision-making arrangements, firmly with Comrade Xi Jinping as the core of the Party Central Committee, closely rely on member units, pay close attention to industry operation, Take effective measures to promote the healthy development of the industry. The work of the Association has been all aspects of trust and affirmation: First, carry out the "two learning one to do" study and education, comprehensively strengthen the party building. The second is to vigorously promote the supply side of the structural reform, efforts to resolve excess capacity. Third, earnestly implement the State Council Document No. 42, do a good job of the Association led the task. Fourth, fully cooperate with the "thirteen" plan introduced to promote sustainable development of the industry. Fifth, speed up the ability of independent innovation, supporting the strategy of manufacturing power. 6 is a positive response to trade friction, to create a good international market environment. 7 is carefully seeking entry point, continue to expand product applications. Eight is to uphold the purpose of service, and strive to solve problems for enterprises. Nine is the innovation association work way method, establishes the profession good image. 10 is to strengthen coordination and co-ordination to promote their respective (escrow) unit work.
Chen said the 2016 non-ferrous metals industry, the results achieved is satisfactory, but also hard-won. This is due to the national macro-policy guidance, benefit from the association and industry-wide efforts, thanks to the improvement of the external environment. Association and the whole industry together, in accordance with the overall idea of seeking stability, and strive to promote the structural reform of the supply side, the industry has maintained a stable operation to the good momentum. Mainly presents four characteristics: First, the production of smooth operation. Ten non-ferrous metals production is expected throughout the year 52 million tons, an increase of 1.5%. Non-ferrous metal enterprises above designated size industrial added value increased by about 6% over the previous year, down about 3.5 percentage points. Second, the market environment improved. Some varieties of production decline, but demand growth, prices rose significantly. Annual domestic copper consumption is expected to grow about 5%, aluminum consumption growth of about 8%, individual species such as lithium consumption growth of more than 10%. The third is the resumption of economic growth. Expected in 2016, non-ferrous metal industrial enterprises above designated size profits of about 200 billion yuan, an increase of more than 30%. Profits of state-owned enterprises increased significantly, the overall realization of profitability. Aluminum smelting industry (including alumina, aluminum, recycled aluminum, etc.) to achieve profitability, profits of more than 20 billion yuan to improve the efficiency of the industry has played an important role. Copper, lead and zinc, tungsten and molybdenum, rare earth and other industries have achieved profit growth. Fourth, the structure is gradually optimized. Industry strategic reorganization, mixed ownership reform have made new progress, optimize the industrial configuration and organizational structure. Intensive processing products to maintain growth momentum is expected throughout the year, copper, aluminum production reached 19 million tons, 53 million tons, an increase of about 12.9%, respectively, 11.8%, were significantly higher than the growth rate of smelting products. Processing profits accounted for 61% of the industry profits, sales of new materials accounted for from 10% to 15%.
Chen Quanshu stressed that the basic idea of working in the non-ferrous metal industry in 2017 is to conscientiously implement the structural reform of the supply side and the unwavering document 42 to further expand the application of products and nurture the development of new energy unwavering and effectively promote the economy of the colored real economy And effective investment unswervingly, and strive to promote international capacity cooperation and make good use of the two markets two resources unwavering, adhere to grasp the technological progress and enhance the quality of the brand unwavering. 2017 industry focus on the development of the problem, one should pay attention to the issue of overcapacity resurgence. Second, it is necessary to pay attention to the problem of expanding demand to increase the difficulty. The third is to pay attention to the problem of rising firm costs. Fourth, pay attention to the problem of insufficient investment.
For the work carried out by the Association in 2017, Chen Quanxun said that the work of the Association should always be guided by the spirit of the Sixth Plenary Session of the 18th CPC Central Committee and the Central Economic Work Conference, with the goal of building a non-ferrous metal industrial power, Service-oriented, to break the problem of reform, innovation and development, open up a new situation in the development of the industry. Focus on doing seven aspects of work, one is strictly do a good job inspections rectification work. The second is to document the work of the Association of 42 tasks in place. Third, continue to expand the application of aluminum, copper and other non-ferrous metals. Fourth, promote international capacity cooperation. Fifth, continue to promote a number of major science and technology project. Sixth, do routine work and strengthen self-construction. Seven is carefully preparing for general. Finally, Chen pointed out that 2017 is a challenging year and a promising one. After years of work, the construction of non-ferrous metal industrial power has yielded preliminary results, laying a solid foundation. We must unite closely around the CPC Central Committee with Comrade Xi Jinping as the core, never forget the beginning of the year, continue to consolidate and expand the achievements, usher in the non-ferrous metals industry and the Association for a better tomorrow, with outstanding achievements to meet the party Held. The meeting also awarded Wang Huifen and other nine comrades "2016 annual outstanding employees" honorary title, and to be commended and rewarded. China Nonferrous Metals Industry Association, Xinda Gold and Silver Development Center, China Nonferrous Metals Society, recycled metal branch, light metal and other associations of the Department and the unit representative made an exchange speech at the meeting.
Carbide as the main tool material, so that cutting processing, transition to the era of cemented carbide
With the extensive application of difficult machining materials in aviation manufacturing industry, how to select the right tool material for cutting, reduce the processing cost and improve the productivity is a very important problem. Cutting tool material to work with the mechanical properties, physical properties, chemical properties match.
With the combination of tool technology and machine tool technology, the workpiece material and tool materials to promote each other, the aerospace manufacturing industry continues to develop. It can be said that the continuous development of tool materials is the driving force for the continuous development of aerospace manufacturing industry. Tool steel (carbon tool steel, alloy tool steel, high speed steel), cemented carbide, ceramics (ceramic tool steel, alloy steel, high-speed steel), carbide, ceramic, and other materials are widely used in aviation and aerospace manufacturing industry as many as 1,000 kinds of tool material grades, according to the tool material to be divided into the following categories: And superhard tool materials. Carbon tool steel suitable for the manufacture of hand tools, carbon tool steel T10A and T12A more widely used.
Aviation manufacturing, the largest proportion of carbide cutting tools. Carbide tool in the aviation manufacturing is the leading tool, the scope of application is quite extensive, in the NC tool material in the dominant position. Carbide become the main tool material, so that the cutting process to achieve the transition to the carbide era, due to different grades of carbide performance characteristics of different, and therefore its scope of application are also different. Carbide not only can be used to manufacture a variety of machine tool indexable tool, and can manufacture integral end mills, reamers, taps and drill bits. Carbide cutting tools are divided into ordinary hard alloy, coated carbide, ultra-fine particles carbide, carbon (nitrogen) of titanium-based hard alloy.